Energy-efficient Nitrogen Generator that prevents gas supply interference
In this article we will consider the features and advantages that the PSA nitrogen generator has for the client, in which The number:
- Continuous nitrogen supply.
- Complete compliance with the requirements of gas purity.
- Prevention of non-conditional gas supply.
- Cost Control and Energy Saving Technology.
- The “Snow Storm”
Food manufacturers do not need liquid-nitrogen tanks, cylinders, bundles or even nitrogen generators as such; they need to extend product shelf life. Likewise, chemical manufacturers need to supply high-quality non-oxidized polymers or ensure complete safety through nitrogen blanketing, without a risk of fire or explosion.
“People don’t just buy a product, they buy what it does for them.”
Phil Green, Parker Gas Distribution and Filtering Department
Managers and enterprise engineers want processes to function with repetitivity, consistency, reliability, durability and with the lowest costs for business - without any disturbances, disruptions, product discharge or danger. If the supply of gaseous nitrogen is interrupted due to a breakdown of supply or gas inadequacy to technical requirements, then problems begin.
Designed with the customer needs
Assortment Nitrosource PSA Generator Company Parker The unique features, combined in a compact modular form, guarantee customers the ability to continue doing what they do without disturbances in their critical gaseous nitrogen supplies.
Mass expenditure regulator
- Inbound in the nitrogen generator at the point of the gaseous nitrogen output from the NITROSource installation. It provides a constant supply of gas to the consumer regardless of the pressure in the system (will supply the necessary amount of gas even in the complete absence of the “support pressure” – provides all working parameters when working on the atmosphere).
- Unlike the golden valve, which can limit flow when the pressure curve, the mass-consumption regulator provides a constant nitrogen flow regardless of what happens with the pressure below the flow.
Integrated oxygen analyzer
Gas of declared quality is delivered to the consumer or submitted into the process.
- Continuous display of the quality of the gas for visual control.
- Possibility of registration of data with outputs of 4-20 mA.
For the customer, this means consistency, compliance, reliability, control and calmness, without the product being struck or returned.
The unconditional gas
In a little likely case, the gaseous nitrogen inadequacy with the specification requirements, the output to the consumer is covered, and nonconditional gas is dropped into the atmosphere about 2/3 of the generator's passability. The nitrogen generator automatically correction the situation without the need for intervention (in a critical situation the customer can submit "nonconditional" gas by enrolling the supply to the controller).
The contractor is guaranteed the full compliance with the specified degree of gas purity in any circumstances, the absence of the return of the product or the discharge, as well as the saving of work, time and costs that will be required for manual interference. On the image to the left is shown the output valve block with the transmissive valve of the discharge gas.
Functions of energy saving
NITROSource nitrogen generator has two energy-saving functions:
1.Control of expenses
This is a very accurate energy saving function that works from the pressure sensor that turns the generator into the waiting mode when the gas is not used. In the waiting mode the generator stops using the compressed air.
2.Energy Saving Technology (EST)
This function continuously controls the work of the nitrogen generator and regulates the PSA synchronization cycle to match the intake of compressed air with the nitrogen need.
Other nitrogen generators on the market that do not include this function consume almost the same amount of air at a load of 10%, as it is consumed at a load of 100%. This is due to the fact that most of the air expenditure is used to change the column and, if this occurs through fixed time intervals, it is constantly, regardless of the nitrogen need.
These features provide the cheapest gas, economizing money and minimizing the waste of the nitrogen generator, as well as additional components such as compressed air. This also gives the customer the confidence that the NITROSource generator works most environmentally harmless, using only the minimum amount of energy needed to get the exact amount of gas needed to be applied.
Snow Storm
This procedure ensures that the CMS (molecular sit) is located in columns with the maximum filling density. The advantages include:
- Granulatedand CMS They have no ability to move and convert into a powder through a thirty.
- The absence of output paths that affect the purity.
- There is no way out to prevent the fulland regeneration.
- Less CMS is needed to produce data the amount of gas.
- You don’t need to drop or change CMS. molecular
The sito is filled for the entire service period of the generator and is not a cost-effective material.
The filling of the "snow storm" ensures that the productivity (deficit, pressure and purity) is the same from the first day throughout the entire service period of the nitrogen generator, and allows to avoid the costs of replacing the CMS. reliability, repetitivity, maximum duration of the process is guaranteed. The reduction of the air and energy consumption is achieved with the minimum maintenance costs and the minimum total cost of possession.
Parker’s NITROSource nitrogen generators line is actually a “post and forgotten” solution for any nitrogen needs, any areas of application, providing customers with a continuous supply of high-quality gas.
